Machinery Mechanical Engineer (Ammonia Plant)

  • Anywhere
Job TitleEngineer-None-None
LocationSheikhupura,PK
Organization NameMachinery- FFT
Job Summary
To perform duties and responsibilities of Machinery Area Engineer at Ammonia Plant ensuring efficiency, reliability, quality and safety of personnel & plant equipment and machinery.
Key Responsibilities
HSE & Quality:
1. Personally responsible and committed to ensure safety of his personnel and the company facilities at all times in line with company HSE Policy.
2. Ensure good housekeeping practices in his area of responsibility.
3. Ensure that his area is being operated as per approved Work Procedures and Work Instructions which are developed in compliance with relevant legislation and regulations of Quality management system as defined in Quality Policy.

Administrative:
1. Ensure effective utilization of available human and material resources in his area of responsibility.
2. Develop performance and potential of his staff, coaches them regularly, to meet Organizational objectives.
3. Ensure provision of necessary resources to his staff for optimum performance.

Technical:
1. Coordinate with Operations and Planning & Scheduling Units for preparation of maintenance schedule for shutdowns.
2. Prepare and implement daily and weekly job plans/Preventive maintenance schedules.
3. Monitor the status of spare parts inventory relevant to his plant in the stores and initiate timely ordering.

Machinery Maintenance:
1. Demonstrate detailed understanding of Rotary Equipment Maintenance with sound knowledge of Compressors, Turbines, Pumps, Blowers, Gearboxes etc.
2. Basic Understanding of Stationary Equipment Maintenance with knowledge of heat exchangers, piping, PSVs, valves and other equipment.
3. Review and execution of mechanical / process packages issued for modification jobs intended for reliability enhancement, capacity and maintenance efficiency.
4. Take measures for improving plant inherent safety as per Process Hazard Analysis meetings and Site Safety audits.
5. Prepare job execution packages, activity bar charts and job reports for activities related to machines.
6. Prepare job scopes for Turnaround Contract out jobs, cost estimation, initiation of purchase requisitions (PRs) in Oracle (ERP) and technical evaluation of bids.

Budget and Inventory management
1. Work independently on Spares Management system.
2. Perform technical evaluation of vendors.
3. Ensure Implementation of Quality Assurance (QA)plans for Safety Critical spares.
4. Able to develop CAPEX, OPEX, Store and Spares budget and ensure 100% timely utilization as per budgeted numbers.

Troubleshooting & RCAs:
1.Perform root cause analysis (RCA) of equipment failures by understanding troubleshooting techniques, failure patterns and failure modes of machines and develop reports
2.Coordinate with OEMs and experts to conclude RCA and develop recommendations.
3.Develop different maintenance strategies based on failure analysis.

Required Knowledge & Skills
Required Knowledge & Skills

1.Capable to troubleshoot and have knowledge and maintenance experience of rotary equipment including compressors, turbines, pumps, blowers etc.
2. Should have good communication and team building skills.
3. Should be able to compose job reports and maintain plant equipment history in CMMS/ ERP.
4. Should have knowledge of safety as per petrochemical HSE standards.
5. Should be able to prepare and implement daily and weekly job plans/Preventive maintenance schedules.
6. Should have knowledge of spares inventory management

Qualification & Experience
Qualification & Experience

Qualification: BE Mechanical
Experience: 3-5 Years in Fertilizer/ Oil and gas sector

To apply for this job please visit portal.fatima-group.com.